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Batteries designed for lift trucks are sold in terms of connector location, physical size, voltage and amp-hour capacity. The forklift nameplate will state the exact amp-hour capacity, lift truck voltage, and minimum battery weight. The forklift Operating Manual would even include the correct battery information intended for the forklift.
There are 2 general types of electric forklift batteries: Sealed or Flooded. A sealed battery is also called "maintenance free" or VRLA and does not need the addition of water. Sealed batteries however utilize a chemical reaction in order to maintain right fluid level throughout the life of the battery. A flooded battery needs water to be added often so as to guarantee the exact electrolyte level in the battery.
Nearly all lift trucks can accommodate many different sizes of battery. If choosing the battery, it must be chosen to be able to fit in the measurements of the battery compartment. The majority of battery providers could offer a battery list of right sizes that are recommended for your specific forklift.
With electric forklifts, the battery is even used as a counterweight. The capacity of the lift truck would be based upon specific minimum weights of the battery. Abide by the information specified on the lift truck nameplate in order to ensure you are using a battery which meets minimum weight specified.
Battery chargers need to be rightly matched to the specific battery which is being charged. It is vital to be able to ensure the charger has enough amp-hour capacity to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity needs to be with 10% of the amp-hour capacity of the battery to guarantee the most effective charging. Previous to commencing the charging cycle, make certain the battery is first connected to the charger. Always check the battery information like for example the battery weight, voltage and amp-hour capacity with the details supplied on the battery nameplate.
Always make sure while charging a battery that the correct type of charger is being used. The majority of newer charging gadgets could be utilized to be able to safely charge all kinds of batteries and would be labeled to acknowledge all batteries. Utilizing an older charger, for instance to be able to charge just flooded batteries can be hazardous if used for sealed batteries and damage to both battery and charger will happen. It is important to firstly consult the instruction plate on the charger to be able to make positive it can accept the type of battery you wish to charge.
If dealing with flooded batteries, it is best to just add the required water after the battery has been charged. This practice would stop the spattering of electrolyte out of the battery when it is being charged.
Several tips for improving the life of a battery include: at all times keep the battery unsoiled regardless of kind and for flooded batteries specifically, keep their fluid levels renewed. One more general rule is to charge the battery and allow it rest for an 8 hour period previous to using. Use an "equalizing" charge every 5th charge so as to keep all cells maintained at the same voltage. Do not discharge the battery below eighty percent of battery amp-hour capacity prior to recharging.
Electric lift trucks could be equipped along with various equipments that monitor battery levels. There are sophisticated "Battery Discharge Indicators" which will disable the lifting circuit and sound an alarm so as to inform when the battery has been discharged to a present level. There are more simple gas gauge meters offered too. Utilizing those monitoring devices would help avoid battery and truck damage from severely discharging the battery all through use.